EasyRigging four steps production method:
The four steps of production used by EasyRigging, is the most efficient way to produce a cable.
1. Endless winding of the stay
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After the required length has been programmed, the rigging computer will calculate the amount of fibres and the number of loops required for the specified cable.
During production all fibres are kept in the the same tension through the fibre tension control system (see movie on our site).
2. Compressing and Sealing of the stays
EasyRigging uses a very high tech robot to seal and compress the fibres inside the cable. By wrapping the stays using this robot we achieve the thinnest possible diameters and still maintain the possibility to coil the stays without damaging the fibres. The process is finished by a specially engineered low frequency shrinking robot to seal the complete cable afterwards.
3. Testing the stay
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All the produced EasyRigging stays are stretch tested for quality control with a length measurement accuracy of 0,1mm before shipping.
This way EasyRigging can check the cable properties.
In every shipment there is a stretch test, installation and maintenance certificate.
4. Shipping of the stays
EasyRigging ships all over the world. We only use the well known carriers, like; UPS, TNT, FedEx, DHL e.g.
All these carriers use the track and trace system so we can control the delivery schedule.
A special heavy duty rigging box has been designed to protect the rigging during transport and storage. All EasyRigging stays are labelled at the top for Easy installation.
